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Layered Knit Applique Tutorial

We’re covering all the bases, knit and woven, boys and girls with our tutorials here on the PR&P blog, and this one is such a fun one! Imagine the designs you could make with it. Check out this guest post from Michelle from Handmade Martini!


Today I’d like to show you one of the first things I made for my boys. . . a layered knit applique t-shirt. These are great because they get better with each wash, they can be personalized with your child’s interests, and they require very little fabric if you use a store-bought t-shirt.

So, let’s get started!

Pirate appliques on t-shirt knit applique tutorial

I chose to mimic a Mini-Boden t-shirt. Mini-Boden is my favorite source for great appliques. 

For this version, I used store-bought t-shirts. Of course you could make your own, too!

1. Pick your design. Trace it or sketch it out on thin paper of your choosing.

2. Trace over your pencil markings in fine-tipped marker ink.

3. Flip the design over and trace it again in marker on the other side. (You’ll be working with the mirror image of your original design.)

Pirate sketch for a knit applique project

4. Place your double-sided fusible web product (I prefer Wonder Under) on top of your mirror image. Trace each element of the design separately onto the smooth side of the fusible web. As you’re tracing, try to think about which pieces will be layered under others and include a little extra there. For example, I knew my pirate’s coat would go under his beard, so I extended the coat a tad. You want to layer the pieces where they meet.

5. Be sure to include each element. It’s helpful to label the colors of each piece.

6. Roughly cut around each piece of fusible web and iron it onto the wrong side of your knit fabric according to the product’s directions. (I was making two shirts here, which is why you see two of each piece.)

layered knit applique tutorial

7. Cut around your traced lines for each piece.


8. Peel off the backing of your fusible web to reveal the other sticky side.


9. Arrange the pieces on the shirt, making sure pieces are layered just how you want them.

Layered knit applique tutorial DIY

10. Once your pieces are arranged to your liking, iron to set the fusible web according to the package directions.


11. Stitch around the pieces. I prefer to use a straight stitch on knit applique. (I use a ball point needle.) This part can be tedious, especially if you have several pieces and change out your thread for each color. Just take it slow and enjoy the process. (Ha. Or just listen to Hunger Games on audio to distract you from the tedium.)


12. For tiny pieces (like eyes), I use the manual wheel on my machine to help with accuracy.

Layered knit applique tutorial

13. To get all those threads from the front to the back, flip the shirt inside out. Pull on one of the exposed threads. A loop will appear.

14. Use the dull end of your seam ripper (or a needle or something), insert it into the loop, and pull the thread through from the front of the fabric.

15. Tie off. Repeat. Repeat. Repeat. Repeat. (Seriously.Audio books are the best thing to happen for my sewing life.)

Layered knit applique tutorial

17. I prefer to iron lightweight fusible interfacing onto the inside of the shirt over the tied threads. They can get scratchy.


18. Embroider details that can’t be appliqued – like eyes, eyebrows, hooks, etc. It’s pretty easy to find instructions for basic embroidery stitches online.

Layered knit applique tutorial
Layered knit applique pirate design t-shirt DIY finished product

The possibilities are endless with this type of applique! It takes some time for complicated ones, but the end result is pretty awesome.

Here are some others I’ve unabashedly knocked off from Boden. I blogged about the hedgehog t-shirt and the train t-shirts if you’re interested.

Layered knit applique tutorial

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How to Sew Perfect Gathers

This is the tutorial that will change your life! I love gathering, and it’s so satisfying when you have a good result. Check out this post from Stefanie from Girl. Inspired. It’s going to give you perfect results, and then you won’t skip the patterns with all the ruffles.


I like a lot of ruffling to accompany “my style.”  And while it may be old hat to many of you, gathering and stitching fabric can be an intimidating process for others.  I’m going to show you the process of gathering a skirt to join it to a bodice that will give you the cleanest results with (hopefully!) the least amount of frustration and/or mess.  The trick is this:  sew two lines of gathering stitches, press and steam your gathers, and pin a lot!!  Incorporate those three things and you’ll be good!  Ready?

So, you’ve got your skirt pieces ready to attach to the bodice.  First, you’ll sew two parallel rows of long (gathering) stitches around the top of the skirt.

2 rows of stitching to gather a piece of fabric

Now, mark the center front and center back on your skirt and your bodice, and pin the two together, right sides facing, with your skirt piece facing out (so you have easy access to those bobbin threads and you can see the gathers while you’re working) Four pins total – front center, back center, side, and side.  Now, start pulling your bobbin threads.  Work on one section at a time.  Press your gathers and shoot them with some steam while you’re working.  You’ll see how this helps you to gather the fabric without it folding down and without the gathers overlapping.  

A gathered skirt with 2 rows of stitches

Now, pin the gathered skirt to the bodice.  The more pins that you use, the more even your gathers will stay when you sew the pieces together.  Add more steam as needed to make sure that all the gathers are lined up nicely.  Then, you’re ready to stitch the bodice to the skirt.  Line up your needle so that you can stitch directly in the center of your two rows of gathering stitches.  You’ll see how the two rows of stitches hold everything in place.  Go slow and make sure that your gathers stay even and then your raw edges stay aligned. 

Sewing a gathered skirt tutorial

When you have stitched all the way around, pull out all the pins, then remove both sets of gathering stitches.

A gathered skirt attached to the bodice DIY

Serge around the raw edge if you wish.

Neatened edges of a gathered skirt tutorial

Now, press your dress open (press the seam up toward the bodice) and admire your perfectly gathered skirt!  I like to finish the dress off by top stitching around the base of the bodice (not shown).

A gathered skirt attached to the bodice.

Use this gathering technique for perfect ruffles added to anything!  It’s not necessarily limited to attaching a gathered skirt to bodice. 

Pretty dresses with lots of gathering

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Bias Tape Tutorial

This is such a versatile and classic technique. You will love having this in your wheel house! Check out this post from Susanne Winter – Winter Wear Designs, on how to make your own bias tape!


EEEEEEEEEKKKKK – I am so excited to be back here today at Project Run & Play!!!!

A roll of blue floral bias tape

Ok – so today I want to talk to you about my favorite sewing item – BIAS TAPE!!!!  I use it all the time.  If you follow my patterns, you will know that almost all of them include bias tape somewhere in the construction.  It is quite possibly the best sewing item ever.  There are five main areas that I use bias tape: neck lines, hems, pockets, seams, and straps.

Bias tape on seams of a coat

But first, you need to know how to make bias tape.  You can buy it…. but that stuff isn’t so great, it tends to be crunchy, comes in a limited number of colors and designs, and can be difficult to find the exact width that you want.  There are a gazillion tutorials for cutting bias tape and debates between continuous and pieced.  I tend to do pieced bias tape since I don’t often need more than a yard or two.  So google, find the tutorial you love and cut your strips.

How to make bias tape tutorial

Now comes the fun part – pressing!!!!!!!!!!!  I just want you all to know that you can make bias tape without any special tools.  All you need is an iron and your fingers – just don’t touch the two, cause that hurts!

Lay out your strip on your ironing board.  Fold the edges in towards the center and press.  Keep your fingers running at least 2-3 inches in front of your iron and work along the length of tape.

By pressing the edges in towards the middle, you have created SINGLE FOLD bias tape.  Single fold bias tape  is perfect for hems or to cover an exposed seam at a collar.  It can also be used decoratively in a number of ways.

DIY bias tape tutorial

Now I probably use double fold tape the most.  To make double fold bias, take your single fold tape and fold it in half along the length and press well.

I love using double fold bias tape to encase seams, to bind facings, to hem skirts or sleeves where I want a pretty edge or a contrasting pop, to finish the top of a decorative pocket, and so on.

bias tape contrast on shorts

So what am I going to use this pretty bias tape I have just made on???  Well a new pattern of course.  I thought it appropriate to show off this pattern for the first time here at PR&P becasue this pattern was first created while I was sewing for season 6, but the timing never came together for me to draft it out for real until now.  The sleeves and neck are both bound in double fold bias tape for a delicious finish.

boas tape on girls shirt
How to make bias tape tutorial

So get that iron out…. whip up some bias tape, and watch the professional finishing on your garments come to life.

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