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Halloween Hats Tutorial

We have so much great content on our old website and we are slowly migrating some of our best tutorials over here as well! Maybe some of these will help inspire you to participate in our Costume Contest!

First up, we have Delia’s tutorial for creating three different Halloween hats! They tie with a ribbon, but could be used on a headband or clip. They have a very trendy vintage fascinator vibe and are also great for big kids!


Hi Project Run and Play readers!

I’m Delia from deliacreates and I am excited to be here for Halloween week!

Today I’m sharing a fun Halloween accessory that you can make for your kids or for you. 

It’s not quite a hat, but it’s too big to just be a clip/bow/hair flower, so I’ve dubbed it the Hat-ette.

felt sunflower fascinator tutorial

t’s a little reminiscent of those mini hats from the early 1900’s {and that have been gaining some more attention lately}, and lots of fun to get creative with. Plus, they’re costume hats, so I used almost no sewing. It’s nice to have a break from sewing I think. 🙂

felt pumpkin headband

If you’re wondering where the kids are in these pictures?

You’ll have to deal with me as your model today.

I didn’t have time to scout out a little girl model for this post.

So…onto the project.

I made three looks.

how to make felt halloween hats

And here is a quick run-down on how I put them together.

First, the Pumpkin…and my favorite actually.

felt halloween hat supplies

 For all three hat-ettes you’ll need circles of strong corrugated cardboard. I used a bowl as my stencil and just cut these out of a box.

felt pumpkin hat tutorial

Stack a circle of felt {doesn’t have to be perfect}, a few layers of quilt batting and the cardboard circle together.

Hot glue like so. 

how to make a felt pumpkin hat

Then poke a hole in the middle.

how to make a pumpkin hat

And thread some yarn through to create the grooves of your pumpkin.

how to make a pumpkin hat

Cut about 1 1/2 yards of ribbon and lay it across the middle.

felt pumpkin hat with ribbon ties

Seal up the bottom of the hat with another, slightly smaller felt circle.

bottom of felt pumpkin hat

Now adorn with a rolled brown felt stem and a cut green leaf.

how to make a pumpkin hattette

Done! Go ahead, try it on.

felt pumpkin hat tutorial

When worn with an orange shirt, it can be a quick low key costume. Or you can add it as the topper to a pumpkin costume you’ve made for your child. 

Next up, the Witch hat-ette.

how to make a felt witch hat

I think the lace makes this one more appropriate for you, but without the lace it would be a great dainty hat for a little girl. Or… put the lace in the back of the hat to make a different kind of veil. Hmm?

how to make a witch hat fascinator

Alright…so wrap some felt around the cardboard circle with hot glue.

Take stiff felt and roll it into a cone.

The stiff felt costs a little more, but you only need one sheet. Glue it into that cone shape and cut off the excess. I tried it on top of my head several times to get the height I wanted, and  just cut off a little bit as I went.

Glue to the hat and adorn as desired.

how to make a felt witch hat

 I used some black feathers and then cut the ring off a spider ring for this look.

add a spider ring to a felt witch hat

I added a strip of lace across about 3/4 of the hat and then finished off the bottom like I did with the pumpkin.

add lace to a felt witch hat

Easy enough?

I only wish I was more careful where the lace laid across my eyes. I have a nice big opaque flower covering my left eye and it bugs me! So be careful of that or use a more sheer lace.

how to make a felt witch hat

When I tilt the hat, it’s not so bad though.

And lastly, the sunflower

felt sunflower headband tutorial

Do the same as you did with the other hats. Cover with felt. Then cut and glue pinched petals on like so…

how to make a felt sunflower

I added some brown tulle and an autumn flower – see Cheri’s tutorial here – to the middle.

DIY felt sunflower

So cute for a girl who wants to be a flower but not be too dressed up, or a great addition to any flowery fun costume.

sunflower felt headband

If the bonnet ties are bothersome, you can also attach these hat-ettes to a headband. You will have less control on where the hat-ette will sit on your head, but it can be a more comfortable alternative.

You can also glue a clip to the bottom for more stability if you like.


Thanks again to Delia! She has a beautiful website with lots of tutorials and inspiration, especially her thoughtful and detailed crochet! Visit her website HERE.

Save the image below so you can find it anytime you want!